Not
so renewables
11
May, 2018
The
Real News
For
all practical purposes, solar energy (along with the wind, waves and
tides that it drives) is unending. Or, to put it more starkly,
the odds of human beings being around to witness the day when solar
energy no longer exists are staggeringly low. The same, of
course, cannot be said for the technologies that humans have
developed to harvest this energy. Indeed, the term “renewable”
is among the greatest PR confidence tricks ever to be played upon an
unsuspecting public, since solar panels and wind (and tidal and wave)
turbines are very much a product of and dependent upon the fossil
carbon economy.
Until
now, this inconvenient truth has not been seen as a problem because
our attention has been focussed upon the need to lower our dependency
on fossil carbon fuels (coal, gas and oil). In developed states
like Germany, the UK and some of the states within the USA, wind and
solar power have greatly reduced the consumption of coal-generated
electricity. However, the impact of so-called renewables on
global energy consumption remains negligible; accounting for less
than three percent of total energy consumption worldwide.
A
bigger problem may, however, be looming as a result of the lack of
renewability of the renewable energy technologies themselves.
This is because solar panels and wind turbines do not follow the
principles of the emerging “circular economy” model in which
products are meant to be largely reusable, if not entirely renewable.
According
to proponents of the circular economy model such as the Ellen
MacArthur Foundation,
the old fossil carbon economy is based on a linear process in which
raw materials and energy are used to manufacture goods that are used
and then discarded:
This
approach may have been acceptable a century ago when there were less
than two billion humans on the planet and when consumption was
largely limited to food and clothing. However, as the
population increased, mass consumption took off and the impact of our
activities on the environment became increasingly obvious, it became
clear that there is no “away” where we can dispose of all of our
unwanted waste. The result was the shift to what was
optimistically referred to as “recycling.” However, most of
what we call recycling today is actually “down-cycling” –
converting relatively high value goods into relatively low value
materials:
The
problem with this approach is that the cost of separating small
volumes of high-value materials (such as the gold in electrical
circuits) is far higher than the cost of mining and refining them
from scratch. As a result, most recycling involves the recovery
of large volumes of relatively low value materials like aluminium,
steel and PET plastic. The remainder of the waste stream ends
up in landfill or, in the case of toxic and hazardous products in
special storage facilities.
In
a circular economy, products would be designed as far as possible to
be reused, bring them closer to what might realistically be called
“renewable” – allowing that the second law of thermodynamics
traps us into producing some waste irrespective of what we do:
Contrary
to the “renewables” label, it turns out that solar panels and
wind turbines are anything but. They are dependent upon raw
resources and fossil carbon fuels in their manufacture and, until
recently, little thought had been put into how to dispose of them at
the end of their working lives. Since both wind turbines and
solar panels contain hazardous materials, they cannot simply be
dumped in landfill. However, their composition makes them –
at least for now – unsuited to the down-cycling processes employed
by commercial recycling facilities.
While
solar panels have more hazardous materials than wind turbines, they
may prove to be more amenable to down-cycling, since the process of
dismantling a solar panel is at least technically possible.
With wind turbines it is a different matter, as Alex Reichmuth
at Basler
Zeitung notes:
“The
German Wind Energy Association estimates that by 2023 around 14,000
MW of installed capacity will lose production, which is more than a
quarter of German wind power capacity on land. How many plants
actually go off the grid depends on the future electricity price. If
this remains as deep as it is today, more plants could be shut down
than newly built.
“However,
the dismantling of wind turbines is not without its pitfalls. Today,
old plants can still be sold with profit to other parts of the world,
such as Eastern Europe, Russia or North Africa, where they will
continue to be used. But the supply of well-maintained old facilities
is rising and should soon surpass demand. Then only the dismantling
of plants remains…
“Although
the material of steel parts or copper pipes is very good recyclable.
However, one problem is the rotor blades, which consist of a mixture
of glass and carbon fibers and are glued with polyester resins.”
According
to Reichmuth, even incinerating the rotor blades will cause problems
because this will block the filters used in waste incineration plants
to prevent toxins being discharged into the atmosphere.
However, the removal of the concrete and steel bases on which the
turbines stand may prove to be the bigger economic headache:
“In
a large plant, this base can quickly cover more than 3,000 tons of
reinforced concrete and often reach more than twenty meters deep into
the ground… The complete removal of the concrete base can quickly
cost hundreds of thousands of euros.”
It
is this economic issue that is likely to scupper attempts to develop
a solar panel recycling industry. In a recent paper in
the International
Journal of Photoenergy,
D’Adamo et. al. conclude that while technically possible, current
recycling processes are too expensive to be commercially viable.
As Nate Berg at Ensia explains:
“Part
of the problem is that solar panels are complicated to recycle.
They’re made of many materials, some hazardous, and assembled with
adhesives and sealants that make breaking them apart challenging.
“’The
longevity of these panels, the way they’re put together and how
they make them make it inherently difficult to, to use a term,
de-manufacture,’ says Mark Robards, director of special projects
for ECS Refining, one of the largest electronics recyclers in the
U.S. The panels are torn apart mechanically and broken down with
acids to separate out the crystalline silicon, the semiconducting
material used by most photovoltaic manufacturers. Heat systems are
used to burn up the adhesives that bind them to their armatures, and
acidic hydro-metallurgical systems are used to separate precious
metals.
“Robards
says nearly 75 percent of the material that gets separated out is
glass, which is easy to recycle into new products but also has a very
low resale value…”
Ironically,
manufacturers’ efforts to drive down the price of solar panels make
recycling them even more difficult by reducing the amount of
expensive materials like silver and copper for which there is demand
in recycling.
In
Europe, regulations for the disposal of electrical waste were amended
in 2012 to incorporate solar panels. This means that the cost
of disposing used solar panels rests with the manufacturer. No
such legislation exists elsewhere. Nor is it clear whether
those costs will be absorbed by the manufacturer or passed on to
consumers.
Since
only the oldest solar panels and wind turbines have to be disposed of
at present, it might be that someone will figure out how to
streamline the down-cycling process. As far more systems come
to the end of their life in the next decade, volume may help drive
down costs. However, we cannot bank on this. The energy
and materials required to dismantle these technologies may well prove
more expensive than the value of the recovered materials. As
Kelly Pickerel at Solar
Power World concedes:
“System
owners recycle their panels in Europe because they are required to.
Panel recycling in an unregulated market (like the United States)
will only work if there is value in the product. The International
Renewable Energy Agency (IRENA) detailed solar panel compositions in
a 2016 report and found that c-Si modules contained about 76% glass,
10% polymer (encapsulant and backsheet), 8% aluminum (mostly the
frame), 5% silicon, 1% copper and less than 0.1% of silver, tin and
lead. As new technologies are adopted, the percentage of glass is
expected to increase while aluminum and polymers will decrease, most
likely because of dual-glass bifacial designs and frameless models.
“CIGS
thin-film modules are composed of 89% glass, 7% aluminum and 4%
polymers. The small percentages of semiconductors and other metals
include copper, indium, gallium and selenium. CdTe thin-film is about
97% glass and 3% polymer, with other metals including nickel, zinc,
tin and cadmium telluride.
“There’s
just not a large amount of money-making salvageable parts on any type
of solar panel. That’s why regulations have made such a difference
in Europe.”
Ultimately,
even down-cycling these supposedly “renewable” technologies will
require state intervention. Or, to put it another way, the
public – either as consumers or taxpayers – are going to have to
pick up the tab in the same way as they are currently subsidising
fossil carbon fuels and nuclear. The question that the
proponents of these technologies dare not ask, is how far electorates
are prepared to put up with these increasing costs before they turn
to politicians out of the Donald Trump/ Malcolm Turnbull stable who
promise the cheapest energy irrespective of its environmental impact.
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